Management Blog Posts from July 2005

photo of John Hunter in Olympic National Park
  • Fast Company Interview: Jeff Immelt – “I don’t see any reason why managers in the past shouldn’t have had the qualities he seems to be saying are needed now. And I don’t see any reason why the qualities needed now were not needed in the past.”
  • Curious Cat Travels: Olympic National Park and Mt. St. Helens – the photo above is me in Olympic National Park.
  • Management is Prediction – “I believe Deming’s thoughts about prediction are most effectively put into action using the PDSA cycle. Specifically, you must predict what the results in the planning phase (prior to piloting improvements). I find that this is rarely done.”
  • New Toyota CEO’s Views – quote of CEO, Katsuaki Watanabe “Management has to visit the shop floor and gain first-hand experience of what’s taking place. We need to look at the manufacturing processes, listen to voices, and clearly recognize problems.”

A couple more: Managing FearBezos on Lean ThinkingCould Toyota Fix GMSaving Lives: US Health Care Improvement

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Drucker’s Ideas at Toyota

The Drucker difference and Toyota’s success [the broken link was removed] by Ira A. Jackson, dean of the Peter F. Drucker Graduate School of Management, the business school of the Claremont Colleges.

Because of this core belief in the power of people, Toyota invests in people. And at the same time, the company has come to realize that when people grapple with opposing views

Embrace contradictions as a way of life. Sticking to old practices can lead to rigidity. Be fluid.

Develop routines to resolve contradictions. As the authors note, “Unless companies teach employees how to deal with problems rigorously and systematically, they won’t be able to harness the power of contradictions.” Toyota has a number of tools including the well-known ask-why-five-times practice and the Plan-Do-Check-Act model.

Encourage employees to voice their opinions even if they are contrary. The people in top management must be open to hearing critical comments from employees and listening to opposing views if they want to engender new ideas and new ways of doing things.

Related: Drucker Opinion Essays from the WSJDeming and ToyotaManagement Pioneer Peter DruckerThe Contradictions That Drive Toyota’s SuccessExtreme Toyota: Radical Contradictions That Drive Success at the World’s Best Manufacturer

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Better Meetings

Meetings are perennial problems. People sit through meetings and then complain about how big a waste of time it was. Here are a couple very simple tips to try and actually improve (instead of just agreeing that meetings are wasteful, but doing nothing to improve).

  • Have an agenda (with desired outcomes – decision on x, or whatever) and stick to it (I think you can successfully adapt as the meeting goes on, but be truthful, can you do so successfully – if so fine, if not stick to the agenda). If there are no desired outcomes, why are you meeting?
  • Most of the time you can improve just by having fewer meetings. So when you find there is no actually benefit to a meeting be happy – that is one more meeting that can be eliminated.
  • Document decisions on a flip chart that everyone can see in the meeting and then email everyone the decisions. This is a huge help in my experience. People often just want to get the meeting over with, so everyone just ignores that no decision has actually been made and just hopes the meeting ends. For those things you have decided it is worth meeting on, it is worth making sure everyone understands the decision the same way (how often do you waste time in between meetings and in future meetings as people present alternative versions of what was actually decided.
  • Talk to those involved in regular meetings and ask what can be improved. Improve your meeting process over time. If you don’t have an improvement process in place for meetings that is a bad sign.

I would strongly suggest if someone thinks they need to answer emails… instead of pay attention to the meeting they should not be in the meeting. Some people love to multi-task and act like they are too important to focus on something. I don’t find that true, instead they are just people that like to seem busy but not actually accomplish tasks. If your staff are doing this stop them. If you are subjected to working with such people, try to exclude them from the meeting and deal with people that actually care to focus and get things done.

Critical people on the other hand I find valuable (while others don’t want to deal with them). Encourage people to be open if meetings are not an effective use of their time. Talk to them about how to improve the meeting process. I take as true the idea that meetings are a problem and so those willing to state this and help make them better should be valued.

The Team Handbook also has good information on running effective meetings.

Related: Most Meetings are MudaProgrammers see meetings as wastes of timeArbitrary Rules Don’t WorkBe Careful What You Measure

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Verizon Provides Lousy Service = Dog Bites Man

It is obvious a few companies don’t have any ability to provide even just reasonably bad service (for them the goal of decent service is so far away as to not be reasonable). How often do Verizon, Comcast, Time Warner, AT&T, United… get blasted for horrible custom service? So often it is not news. Still, the stories of their failures are written about over and over as they make so many people so mad some can’t help posting yet another story about the failures to value customers. Seth Godin is one recent example – Learning from frustration:

In this case, Verizon is acting like a monopoly (they’re not, at least not any more) and they are viewing customer interactions as an expense, not an investment.

So, I start by flipping this on its head. Verizon spends a fortune on advertising and outbound marketing. How much of that budget would they have to allocate/invest in order to turn their customer service into a discussion-worthy best in the world? Or at least enough to keep people from switching in disgust? Not much, it turns out.

Related: Dell, Reddit and Customer FocusMore Bad Customer Service Examples 🙁Customer Hostility from Discover CardIs Bad Service the Industry Standard?Ritz Carlton and Home DepotBetter and Different

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Management Improvement Carnival #38

Please submit your favorite management posts to the carnival. Read the previous management carnivals.

  • Value in Value Stream Mapping by Mike Wroblewski – “value stream maps helped us all agree on our current state and what our future state vision looks like. With this shared vision, our team began to move forward as a team.”
  • AgileVersusLean by Martin Fowler – “So as you can see, lean and agile are deeply intertwined in the software world. You can’t really talk about them being alternatives, if you are doing agile you are doing lean and vice-versa”
  • Measuring customer satisfaction by Shaun Sayers – “Indirect measures are tricky, because indirect measures are derived from analysing customer behaviour and then making an interpretation about what that behaviour means”
  • Anchoring a Problem Solving Culture by Mark Rosenthal – “When a problem occurs, the first response is to detect it, then to fix (or contain) it. That is jidoka. But at some point, someone has to investigate why it happened, get to the root cause, and establish a robust countermeasure.”
  • Surgical Checklists in the News! by Mark Graban – “For all of the medical and clinical brilliance in our hospitals, they often have a great deal of opportunity for operational improvements.”
  • Six Sigma: Some problems by John Dowd – “Finally the calculation of six-sigma itself is accomplished by dividing a denominator based on a subjective assumption (The number of opportunities over which a defect can occur) into a measure of the number of defects where defects have been so ill-defined as to produce no meaningful measurement”
  • Genjitsu: The Only Reality by Jon Miller – “lean management gently boots these successful professionals back to the gemba to find the only reality.”
  • Continue reading

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Mississippi Plans Manufacturing Management Center

Ole Miss plans manufacturing center

Ole Miss plans to build a center to teach manufacturing management skills. Gov. Haley Barbour, Ole Miss officials and Toyota executives announced the $22 million Center for Manufacturing Excellence on Monday in Jackson. Construction of the 47,000- square-foot center could start this fall.

“We in Mississippi continue to have a larger percentage of our population employed in manufacturing than the country as a whole,” Barbour said. “One way to help our businesses innovate and stay successful is to give them world-class people to employ, whether it’s engineers or business majors or people who work on the line.”

By teaching principles of lean manufacturing, total quality management and just-in-time inventory delivery, the center will produce workers for many sectors including aerospace, electronics, technology and polymer sciences.

The center’s funding comes from the state’s $323.9 million incentive package for Toyota. The automaker is building a $1.3 billion plant in Blue Springs, about 50 miles from Oxford. Toyota reset the opening of the plant from early 2010 to May 2010 for economic and model-changeover reasons.

The center will offer four bachelor’s degree programs, two business-related and two engineering-related, all with a manufacturing emphasis. Barbour and Ole Miss Chancellor Robert Khayat will appoint a board to create a curriculum and oversee the center.

“We have completed the building drawings and expect to be receiving bids shortly. I would hope that construction would begin this fall,” Khayat said.

He said he expects 20 to 40 students the first year, with enrollment increasing dramatically in the following years. Most of the initial students likely will switch their majors from engineering or business. The interdisciplinary program will include cooperatives and externships.

“We’re going to see an interesting marriage between engineering and business. We think it will be a model for the future of manufacturing,” Khayat said.

Related: Engineering Innovation for Manufacturing and the EconomyManufacturing Employee Shortage in UtahGlobal Manufacturing Data by Country (Feb 2006 post)Trends in Manufacturing Jobs

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Printer Product Development Using Design of Experiments

MEMS development in less than half the time by Christopher N. Delametter, Eastman Kodak Company

The traditional approach to optimizing a product or process using computer simulation is to evaluate the effects of one design parameter at a time. The problem with this approach is that interactions between design factors and second-order effects are likely to result in a locally optimized design that will provide far less performance than the global optimum. Kodak researchers use DOE to develop tests that examine first-order, second-order, and multiple factor effects simultaneously with relatively few simulation runs. The result is that the analyst can iterate to a globally optimized design with a far higher level of certainty and in much less time than the traditional approach.

By using DOE to drive CFD, Kodak researchers were able to optimize the design of the printhead in considerably less time than competitors. The advantages of simulation were especially apparent late in the project when researchers discovered a more optimal ink formulation for one of the colors.

Related: Design of Experiments articlesUsing Design of ExperimentsStatistics for ExperimentersWhy Use Designed Factorial Experiments?Kodak Debuts Printers With Inexpensive Cartridges

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Google Knows it is a 2.0 World

You can accomplish a great deal by just talking to people. Google Public Relations:

I did not really expect it, but the next day I got a call from Jeffrey Korn at Google California. He explained that he was the one responsible for building the Google Bookmarks and Google Web History tools. The problem with my extension was something I hadn’t imagined: a scaling problem. Hehe, Google had scaling problems :-).

The gBrain extension creates a lot of bookmarks. Several thousands a month. And the Google bookmarks system was never made with this amount in mind. What made things worse (and I didn’t knew that), the bookmarks are connected to the normal web search. Whenever you use the web search, it checks it against your Google bookmarks. You can easily imagine what problems can come up when you have a several 10 or even 100 thousands of bookmarks…

Jeffery also made a few suggestions how the extension could be changed to make use of their Web history service instead of the bookmarks system. This would avoid the scaling problems. I may consider it some day.

But why am I telling this? Because I’m amazed how Google handled this. Instead of just blocking my extension at their side, or sending me a cease and desist letter they contacted me and asked.

Good for Google. I do find it a bit funny they had a lawyer contact the guy but still Google’s reaction was much better than most companies would be. Companies like Google, Amazon, Lego, New York Times are taking advantage of technology to leverage community efforts to improve the value of their service to customers. This is an important innovation management needs to acknowledge and manage. Or you can be like the poorly managed journal publishers or music industry that are destroying their organizations futures.

Related: Funding Google Gadget DevelopmentInnovative Marketing Podcast (Lego)Innovation at Google

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Management Improvement Jobs

Curious Cat Management Improvement Career Connections provides a source of jobs targeted to those interested in this blog. Take a look at the jobs listed now including: Lean Manager at Erlanger in Kentucky; Senior Lean Six Sigma Specialist at Cooper Crouse-Hinds in New York and CEO of Jefferson State Forest Products in California.

At the recent Deming Seminar in Colorado Springs I met the CEO of upstream21, which owns Jefferson State Forest Products: Bryan Redd. He has a great understanding of how to put Deming and lean manufacturing ideas into practice. Having a boss that is knowledgeable and passionate about the management improvement is a huge plus. I think this is a great opportunity.

So if you are interested in looking at new career opportunities look at the jobs posted on the job board and good luck. And if you have a management improvement opening, go ahead an add the opportunity.

Related: Signs You Have a Great Job, or NotDeming CompaniesHiring the Right Employees

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Management Blog Posts From June 2005

Here are the blog posts from 3 years ago this month on the Curious Cat Management Improvement blog: From Mechanistic to Social Systemic ThinkingTargets Distorting the SystemDilbert and Deming.

The Dilbert site has learned to take advantage of the web and allow embedding of the strips on blogs and web pages. Good for them, but you really would have thought they would have lead this trend not delayed so long.

[Was displaying Dilbert strip from 21 January 1997 before pointy haired boss broke their service]

Update: Oh and now they seem to have broken the service. Not really a surprise if you figure the people managing Dilbert apply the pointy haired boss’ ideas to help them manage. Sigh. Scott Adams is not in any danger or running out to management lameness to ridicule.

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