Category Archives: Lean thinking

Lean and Kanban for Software Developers

Posted on November 15, 2008 by John Hunter

Lean and Kanban for Software Developers by Clinton Keith Time-boxing allows us to employ a very powerful aspect of Kanban. The cards in each column represent capacity for each stage of the value stream. As we see above, each stage can only handle one zone at a time. That is the capacity of each stage, if we have one person working at each stage. Time-boxing is the first step in beginning to find a balanced flow for our value stream … Continue reading →

Posted in Lean thinking, Management, Management Articles, Software Development | Tagged , ,

Idle Workers Busy at Toyota

Posted on October 12, 2008 by John Hunter

Idle Workers Busy at Toyota Instead of sending the workers home, as the Detroit makers often do, Toyota is keeping them at the plants, though. The employees spend their days in training sessions designed to sharpen their job skills and find better ways to assemble vehicles. … At its Princeton plant, by contrast, Toyota is using the down time to hone its workers’ quality-control and productivity skills. The company has pledged never to lay off any of its full-time employees, … Continue reading →

Posted in Lean thinking, Management, Management Articles, Manufacturing, Respect, Toyota Production System (TPS) | Tagged , , , , | 2 Comments

Guess What? Manufacturing in the USA is a Good Idea

Posted on September 20, 2008 by John Hunter

More people learning about manufacturing truths lean thinkers have known for a long time. Made (again) in America Thomasville Furniture and Exxel Outdoors, a maker of camping gear, have both said they now are making products in the U.S. that they once outsourced to China; both have attributed the move to the soaring cost of transporting goods. But other longtime outsourcers, such as Regal Ware Inc., a 500-employee maker of high-end cookware (sets go for as much as $4,000), have … Continue reading →

Posted in Lean thinking, Management, Manufacturing | Tagged

Webcast on the Toyota Development Process

Posted on September 18, 2008 by John Hunter

Kenji Hiranabe talks about Toyota’s development process (webcast). Kenji shares a presentation he attended earlier this year by Nobuaki Katayama, a former Chief Engineer at Toyota, and the lessons he learned from him. Continue reading →

Posted in Lean thinking, Management, Toyota Production System (TPS), webcast | Tagged , , , , , | 4 Comments

Future Directions for Agile Management

Posted on August 25, 2008 by John Hunter

Agile management (agile software development specifically) is something that makes a big difference in my work life. David Anderson consistently provides great ideas on agile management and he does so again in this 90 minute presentation on the future directions for agile. As I learned about agile software development, what I saw was a great implementation of management improvement practices focused on software development that was very compatible with Deming’s management philosophy and lean thinking practices. The Agile manifesto: Individuals … Continue reading →

Posted in Customer focus, Deming, Innovation, IT, Lean thinking, Management, quote, Software Development, Systems thinking | Tagged , , , | 6 Comments

Lean IT Systems – Not ERP

Posted on August 19, 2008 by John Hunter

I am not sure, IT needs to get lean on manufacturing [broken link was removed], does the clearest job of explaining some things, but it does state some things well: …you can see how typical offshoring doesn’t work here, as it is counterproductive to true lean manufacturing. If your plant is 8,000 miles away, you need to plan even further out, building in as much as an extra month for transoceanic shipping. Manufacturers also need to carry a larger safety … Continue reading →

Posted in IT, Lean thinking, Management, Manufacturing, Systems thinking | 2 Comments

Lean Management in Policing

Posted on August 18, 2008 by John Hunter

Justice served up Jacksonville–style is all lean [broken link was removed] by Joe Jancsurak: The Jacksonville Sheriff Office’s (JSO) Crime Reducing Initiatives Management and Enforcement Strategies (CRIMES) measures, tracks and analyzes crime-fighting statistics, such as the number of arrests and value of stolen and recovered property. Such findings are instrumental in determining the overall effectiveness of the JSO and where improvements need to be made. Investigations stress uniformity. Lean “changed how we approach investigations,” says Sheriff Rutherford. “We found that … Continue reading →

Posted in Lean thinking, Management Articles, Public Sector | Tagged , , | 1 Comment

How to Develop Thinking People

Posted on August 6, 2008 by John Hunter

Toyota’s Top Engineer on How to Develop Thinking People [broken link was removed] Hayashi says, “Developing people requires physical endurance.” Frequent follow up is necessary, in person. It is not acceptable to give an assignment and follow up or scold only after three months, during a progress report meeting. Specific actions and detailed follow up are necessary. Excellent advice. Also, when we are required to deliver results with speed, we only give our subordinates small projects so that even if … Continue reading →

Posted in Lean thinking, Management, quote, Respect, Toyota Production System (TPS) | Tagged , , , , ,

India Lean Management

Posted on August 4, 2008 by John Hunter

India’s Economic Times has an interview with James Womack, Now is the time for lean management, with an interesting quote: When I last visited India in 2002, I looked carefully at several operations of the TVS group in the Chennai area. I found that they were the best examples of lean manufacturing I had ever seen outside of Toyota City. In my mind these facilities completely eliminated any questions as to whether “lean” would work in India. However, I have … Continue reading →

Posted in India, Lean thinking, Management, Management Articles | Tagged , ,

Not Exactly Lean Packaging

Posted on July 23, 2008 by John Hunter

HP shatters excessive packaging world record (17 boxes to protect 32 A4 sheets of paper) Stephen said: “Imagine our excitement as we opened it, hoping against hope that it might contain a copy of some c-class virtual connect firmware that actually works.” Sadly not. What the überbox did contain was 16 smaller boxes “which in turn [each] contained (wrapped in foam so they wouldn’t get broken) exactly two sheets of A4 paper” It is hard to imagine what management system … Continue reading →

Posted in Customer focus, Lean thinking, Management, Process improvement | Tagged , | 1 Comment

Rhode Island Manufacturing

Posted on July 19, 2008 by John Hunter

Manufacturing has new look in R.I. [the broken link was removed] She used the auto industry as an example, pointing out that in the early years of the last century Henry Ford manufactured Model-T’s that were all the same. The consumer today demands a choice in models, colors and a host of other features when buying a car. “Manufacturers must be able to change processes very easily and very quickly,” she said, to meet constantly changing consumer demands. The closing … Continue reading →

Posted in Career, Economics, Lean thinking, Manufacturing

Management Improvement Jobs

Posted on June 25, 2008 by John Hunter

Curious Cat Management Improvement Career Connections provides a source of jobs targeted to those interested in this blog. Take a look at the jobs listed now including: Lean Manager at Erlanger in Kentucky; Senior Lean Six Sigma Specialist at Cooper Crouse-Hinds in New York and CEO of Jefferson State Forest Products in California. At the recent Deming Seminar in Colorado Springs I met the CEO of upstream21, which owns Jefferson State Forest Products: Bryan Redd. He has a great understanding … Continue reading →

Posted in Career, Deming, Lean thinking, Management | Tagged ,

Zipcar Innovation

Posted on June 21, 2008 by John Hunter

Zipcar is an intriguing idea where you rent cars by the hour. The whole process is a significant change from the previous rental model (gas, parking and insurance included). Zipcar makes deals with local governments to secure zipcar parking near public transportation. They also have deals with universities, apartment buildings and businesses all of which provides a new level of easy customer access with cars available in many locations. The internet is used to schedule and provide up to date … Continue reading →

Posted in Creativity, Customer focus, Deming, Innovation, Lean thinking, Management, Systems thinking | 4 Comments

Hustle and Flow

Posted on June 17, 2008 by John Hunter

There are actually examples of good management by airlines: CEO Flight Attendant – Engineering the Boarding of Airplanes. Here is another one: Hustle & Flow Moving customers from frustration to relief–in a fraction of the time–has been at the root of Alaska Airlines’ Airport of the Future project. The carrier has spent more than a decade designing a better way to get customers through airport check-in, debuting the first iteration in its Anchorage terminal in 2004. Last October, the $3.3 … Continue reading →

Posted in Lean thinking, Management, Process improvement, Systems thinking | Tagged

Department of Defense Lean Six Sigma

Posted on June 5, 2008 by John Hunter

Gordon England, the Deputy Secretary of Defense, signed a directive establishing policy and assigning responsibilities to institutionalize the effort throughout DoD. See a webcast of his speech [the broken link was removed] on lean six sigma to a DoD conference on continuous process improvement. Leading Business Transformation the “Lean” Way [the broken link was removed] Since it began employing LSS, the Department of the Navy (DON) has completed 1,700 Black Belt/Green Belt projects and over 2,000 Kaizen events (i.e., action-oriented … Continue reading →

Posted in Lean thinking, Management, Public Sector, Six sigma | Tagged , , , ,

Outsourcing To America

Posted on May 30, 2008 by John Hunter

Outsourcing To America [the broken link was removed] Toyota began operating in North America in the mid-1980s. It currently operates seven automotive plants there, four of which are in the U.S. A fifth plant is under production in Mississippi. Toyota employs 40,000 manufacturing employees in North America. In addition to the manufacture of cars and trucks, Toyota runs four unit factories in the U.S., where they produce such parts as engines, transmissions and wheels. Toyota also has a wholly owned … Continue reading →

Posted in Economics, Lean thinking, Management Articles, Manufacturing, Toyota Production System (TPS) | Tagged , , , ,