Tag Archives: lean six sigma

Why Use Lean if So Many Fail To Do So Effectively

Posted on February 15, 2012 by John Hunter

If less than 1% of companies are successful with Lean, why are we doing it? Lots of us are not. I would say the efforts I see “fail” are because they don’t do it. They have something they call TQM, six sigma, lean management or whatever and try out 10-30% of it in some half-measures, with big doses of Dilbert’s pointy haired boss methods and then don’t get great results. Wow. The biggest complaint (with some merit) I see is … Continue reading →

Posted in Deming, Lean thinking, Management, Process improvement, Six sigma, Systems thinking | Tagged , , , , , , , , | 11 Comments

2011 Management Blog Roundup: Lean Six Sigma Blog

Posted on December 29, 2011 by John Hunter

For my contribution to the 4th annual management blog roundup I am taking a look at 3 management blogs. In this post I look back at the year that was at the Lean Six Sigma blog. We are lucky to have so many great management blogs to read all year. They provide inspiration and great advice to managers. Though, one of my frustrations is how few good six sigma resources there are online. In this area we are unlucky. The … Continue reading →

Posted in Carnival, Six sigma | Tagged , | 2 Comments

How to Get a New Management Strategy, Tool or Concept Adopted

Posted on December 6, 2010 by John Hunter

Often when learning about Deming’s ideas on management, lean manufacturing, design of experiments, PDSA… people become excited. They discover new ideas that show great promise to alleviate the troubles they have in their workplace and lead them to better results. But how to actually get their organization to adopt the ideas often confounds them. In fact, I believe most potential improvements efforts may well fail even before they start because people can’t get past this problem. I believe the way … Continue reading →

Posted in Deming, Innovation, Lean thinking, Management, Popular, Process improvement, Psychology, Quality tools, Systems thinking | Tagged , , , , , , , , , , , , , | 15 Comments

Management Improvement Internal Experts

Posted on November 3, 2010 by John Hunter

Having a group of internal experts in Deming, lean thinking, six sigma, etc. can be an good way to help the organization transform but they must 1) practice respect for people and 2) focus on building organizational capacity. Having, for example a few experts that are very focused on lean thinking and can be tapped by others in the organization I think can be very useful. That group might well also serve as “change agents” which can make some people … Continue reading →

Posted in Deming, Lean thinking, Management, Process improvement, Six sigma | Tagged , , , , , , ,

Department of Defense Lean Six Sigma

Posted on June 5, 2008 by John Hunter

Gordon England, the Deputy Secretary of Defense, signed a directive establishing policy and assigning responsibilities to institutionalize the effort throughout DoD. See a webcast of his speech [the broken link was removed] on lean six sigma to a DoD conference on continuous process improvement. Leading Business Transformation the “Lean” Way [the broken link was removed] Since it began employing LSS, the Department of the Navy (DON) has completed 1,700 Black Belt/Green Belt projects and over 2,000 Kaizen events (i.e., action-oriented … Continue reading →

Posted in Lean thinking, Management, Public Sector, Six sigma | Tagged , , , ,

Lean Six Sigma Efforts

Posted on February 10, 2007 by John Hunter

Lean/Six Sigma: The quest for efficiency in manufacturing [the broken link was removed]: After years of working with lean and Six Sigma principles, many companies realize that, to continue improving, they need to get suppliers and even customers involved — such as happened with Toyota. Good idea, but there is no good reason a six sigma effort didn’t do that from the start. Rather than laying off factory staff as processes have become more efficient, the firm has expanded its … Continue reading →

Posted in Lean thinking, Management, Management Articles, Six sigma | Tagged , , | 1 Comment

Army Lean Six Sigma

Posted on July 21, 2006 by John Hunter

Lean Six Sigma eases fiscal constraint challenges [the broken link was removed] by Beth Reece, Army News Service: During fiscal 2005, the Army Material Command saw $110 million in savings and cost avoidance by implementing Lean Six Sigma practices. By removing waste and better controlling output, for example, Letterkenny Army Depot, Pa., reduced costs by $11.9 million in Patriot air defense missile system recapitalization. And Pine Bluff Arsenal, Ark., reduced repair cycle time by 90 percent and increased its production … Continue reading →

Posted in Lean thinking, Management Articles, Public Sector, Six sigma | Tagged , , ,

What is Lean Six Sigma?

Posted on March 1, 2006 by John Hunter

What is Lean Six Sigma? – slides from a presentation [the broken link was removed] at MAQIN [the broken link was removed] (Madison Area Quality Improvement Network). FYI, I manage MAQIN’s web site [make that, I used to manage – I wouldn’t have allowed broken links to be created if I was still responsible for the site] and author this blog – John Hunter. I rarely link to slide presentations, but when the slides seem interesting enough I do link … Continue reading →

Posted in Six sigma | Tagged

Army – Lean Six Sigma

Posted on February 13, 2006 by John Hunter

Army Adopting Lean Six Sigma [the broken link was removed] “We’ve already identified well over 20 processes that are Army-wide processes that we want to take on using Lean Six Sigma. . . We’re on the very beginning of making Lean Six Sigma, and the disciplined approach that comes with that, a major part of the way the Army does business,” said Maj. Gen. Ross Thompson III, Army G-8. The Army Materials Command has long practiced Quality Management methods. Red … Continue reading →

Posted in Lean thinking, Public Sector, Six sigma | Tagged ,