Category Archives: Management Articles

Lean Continuous Improvement

Continuous Improvement — Taking A Big-Picture Approach To Lean [the broken link was removed] by Jonathan Katz, Industry Week: Northrop Grumman Newport News geared its lean value stream toward meeting customer commitments rather than strictly using it as a means to improve production. The company is constantly measuring its progress on customer contracts by using scorecards that help managers determine how close or how far they are to meeting customer agreements. Through this process, the company has saved on materials, … Continue reading →

Posted in Lean thinking, Management Articles

Organization, Systems and Culture

Organization, Systems and Culture [the broken link was removed] by S. M. Lane, G. J. Garrett, with contributions from R A. Long: Traditional methods of how companies are organized, staffed and managed have become obsolete. The purpose of this paper revolves around those things most companies can do to remain successful, in spite of changing times, changing economies, global competition and customer needs. The information contained within is not new and is not radical, but it is a different way … Continue reading →

Posted in Management Articles | Tagged , ,

Lean Thinking in Scotland

The man who would save Scottish industry [the broken link was removed] by Terry Murden Ross says: “Lean thinking can be applied to almost any process, but the key is the involvement of those who actually do the work. I passionately believe that companies, councils and the NHS can make major improvements across all their key measures once they learn how to involve their staff in the elimination of wasted time.” The article offers few details but is another example … Continue reading →

Posted in Lean thinking, Management Articles, Public Sector, UK | Tagged ,

Single Piece Flow

Single Piece Flow [the broken link was removed] by Rich Weissman: The transition from batch and queue to lean manufacturing involves converting to single piece flow… In traditional manufacturing, specific operations were done in batches by departments that specialized in individual manufacturing tasks like machining, welding, assembly, and test. Through the integration of lean induced cellular manufacturing processes, cross-trained employees produce just the amount of completed products that are required by other internal operations or the end customer. By eliminating … Continue reading →

Posted in Lean thinking, Management Articles, Manufacturing, Quality tools | Tagged

Lean Accounting article from SME

Keeping score with lean accounting cost management [the broken link was removed] by Jerry Solomon: We changed the format of our income statements. We made them simple. For each value stream, all of the payroll expense is in one bucket called processing costs. There is another bucket for all of our variable costs. We exclude elements outside the value stream, like property taxes or insurance. Now the income statements allow the folks to clearly see and understand what was spent … Continue reading →

Posted in Lean thinking, Management Articles | 1 Comment

ThedaCare: Lean Healthcare

Area health systems put customer service first [the broken link was removed] by MaryBeth Matzek In 2005, ThedaCare was able to save $10 million thanks to its lean programs and officials hope to save another $12 million this year, Toussaint said. ThedaCare’s march toward lean began when Toussaint started looking for a way to improve quality and service while cutting costs. He found what he was looking for in an unlikely place – a factory that produces lawnmowers and snow … Continue reading →

Posted in Health care, Lean thinking, Management Articles | Tagged , , , | 1 Comment

Lean Software Development

Lean Software Development: A Field Guide [the broken link was removed] – the first 3 chapters of this new book are available online. Excellent, recommended for anyone interested in lean thinking ideas. Lean Software Development: An Agile Toolkit for Software Development Managers by Mary Poppendieck and Tom Poppendieck, 2003. Articles on lean programming by the Poppendieck’s

Posted in Management Articles | Tagged , | 3 Comments

Engines of Democracy

Engines of Democracy [the broken link was removed] by Charles Fishman, Fast Company: The 170-plus people who work at this plant try to make perfect jet engines. And they come close. On average, one-quarter of the engines that GE/Durham sends to Boeing have just a single defect — something cosmetic, such as a cable not lined up right, or a scratch on a fan case. The other three-quarters are, in fact, perfect. … GE/Durham’s continuous-feedback culture — “We call this … Continue reading →

Posted in Economics, Management Articles | Tagged ,

Improving Communication

How to Communicate with Me [the broken link was removed] by David Anderson. A nice post, with practical advice on improving communication. He understood that service goes downward in management and he encouraged us to communicate to him, how he could be of service to us. I’ve used the template I developed for communicating with John as a way to train my staff to better up-manage. It’s important not to expect people to do this intuitively. Generally, their only up-management … Continue reading →

Posted in Management Articles | Tagged | 1 Comment

Effective Innovation

Overcoming the barriers to effective innovation [the broken link was removed] by Pierre Loewe and Jennifer Dominiquini The top six obstacles to innovation identified by respondents were consistent across industries: Short-term focus. Lack of time, resources or staff. Leadership expects payoff sooner than is realistic. Management incentives are not structured to reward innovation. Lack of a systematic innovation process. Belief that innovation is inherently risky. Related posts: Managing Innovation Deming on Innovation

Posted in Management Articles | Tagged

What Should GM Do?

GM must take back concepts that Toyota has capitalized on [the broken link was removed] by W. Harrison Goodenow: It still doesn’t have to be this way. The solution lies in better manufacturing engineering and not in Machiavellian marketing. Concurrent engineering, hard prototyping, management by planning, real process control and Deming’s analytic-studies approach to design of experiments are proven approaches to designing and building a quality car competitively. Just ask Toyota. Toyota posts Manufacturing articles and links

Posted in Management Articles | Tagged

Lean Accounting

Lean Accounting (Lean Beans) [broken link was removed] by Sue Sondergelt We must get rid of Standard Cost and Absorption Accounting for managing the business. This is 1930’s thinking, when business was all labor, little material, and very little overhead. Today business is all material, very little labor, and moderate overhead. A nice short article introducing accounting issues which influence organizational behavior in the counter-productive ways. Accountants today need to change the way they think! We need to lose old … Continue reading →

Posted in Management Articles | Tagged

Lean Manufacturing in the Middle East

Lean Manufacturing Interview of Mohammed Ajlouni, Managing Director of Jordan Specialized Vehicle: How should you work with your suppliers in a truly lean environment? In a truly lean environment, suppliers are partners. They will be expected to supply the required material, the right quality, the right quantity, at the right time, every time. To be able to do this, suppliers have to learn how to take the waste out of their processes. Indeed, many companies have to teach their suppliers … Continue reading →

Posted in Lean thinking, Management Articles, Manufacturing

Lean Retailing

Lean Manufacturing Needs Lean Retailers [the broken link was removed] by Bill Waddell: Stuck in their outdated business model, with a simple minded economic model, they all scour the globe looking for a supplier they can wring a few cents out of on the purchase price, then send the product in staggering quantities through the most bloated and wasteful supply chains. … The hope for lean in retailing comes from the building products sector, where Home Depot and Lowes are … Continue reading →

Posted in Lean thinking, Management, Management Articles, quote

Selecting Six Sigma Black Belts

A Question of Balance by Jim Bossert and Larry Krynski, Quality Digest. The articles explores attributes needed by black belts: personal, technical ability, training, experience, aptitude and culture. “This article examines “each attribute to see how it contributes to selecting the right candidate. Organizations can use the information when interviewing candidates, knowing that whomever they select will contribute to the success of their Six Sigma projects.”

Posted in Management Articles, Six sigma | Tagged ,

Lean Health Care: ThedaCare

ThedaCare Shares Lean Secrets (link broken, so removed): ThedaCare adapted the lean business practice technique commonly referred to as Toyota Production System two years ago after a visit to the Ariens Co. in Brillion. There, ThedaCare officials saw firsthand how the process was implemented. “We were there and within 15 minutes, I knew this was the improvement system for us,” said Roger Gerard, ThedaCare’s chief learning officer. Each week, ThedaCare has several rapid improvement events or RIEs. During that process, … Continue reading →

Posted in Health care, Lean thinking, Management Articles