Curious Cat Management Improvement Blog: Deming, lean thinking, innovation, customer focus, continual improvement, six sigma.
October 31, 2006
Terex Handlers: Lean Manufacturing

Here is a short article about a company implementing lean: Terex Handlers implementing lean manufacturing. The article doesn’t really shed any new insight but it is another good example of success (which are nice) and I like the truth behind this statement:

Increased efficiency hasn’t led to layoffs at the company. In fact, the company has gone from 65 to 118 employees since 2004.

Lean thinking is about eliminating waste not employees. Yes, a company may be able to improve so the same production requires fewer workers but the goal should be to grow the business to redeploy those people. If the company fails to make that happen, it might be necessary to layoff workers. But that is a sign of failing not successful lean thinking.

Assembly time for a telehandler has been cut roughly in half to 16 hours. Assembly line stations are down to five from 11. Lead time on a new machine order is down from five days to about seven hours. In 2003, the company built 330 telehandlers. This year, Raffaelli expects to build 3,300.

During summer peak time, Terex was building 14 telehandlers per day.

“We’ve increased our market share from 4 percent to 17 percent in North America,” he said.

Related: lean manufacturing posts - lean manufacturing articles

Leave a Reply



Curious Cat Management Improvement Blog © curiouscat.com 2005-2008 powered by WordPress

Internal Links

Author

John Hunter

Tags


Full tag could

Other

Search Blog

Web Search

Management Improvement web search

Recent Comments

  • Alan: If data alone were sufficient, then our financial markets would not be crashing right now. If you don’t...
  • Tom: I have been asking myself this same question for several years. I am of the opinion that the data deluge will...
  • shaun sayers: Getting the customer interface right is a major challenge. Many companies just have no perception of...
  • Dan: John, there is nothing that gets my goat more than if I have to download things to play movies or see a special...
  • Matt Barney: Dr. Deming intuitively understood many aspects of improvement and human behavior - I also found it hard...
  • Bob Parsons: I like your article.. Way too many inefficiencies in today’s job market.
  • Clint: I like the idea, but I’d like to know what kind of responsibility the entrepreneurs have in repaying the...
  • Peg: So true about Ritz-Carlton. The most demanding customers in the world return again and again to Ritz-Carlton and...

Archives

October 2006
M T W T F S S
« Sep   Nov »
 1
2345678
9101112131415
16171819202122
23242526272829
3031